Amc Plant Equipment Modernization Program

HEADQUM-TERS

UNITED STATES ARMY MATERIEL COMMAND
WASHINGTON, DX. 20315

AMC REGULATION 18 August 1964

NUMBER 700-22'

LOGISTICS

AMC PLANT EQUIPMENT MODERNIZATION PROGRAM

Paragraph

Purpose 1

Scope 2

Definitions 3

General 4

Policy 5

Responsibilities 6

Procedures 7

Appendix I. Listing of AMC-Contro lied Plant Equipment by
Replacement Value

II. Instructions for the Preparation of Machine

Tool Replacement Analysis Work Sheet (DD Form
1106)

1. Purpose . This regulation establishes the U.S. Army Materiel Command
(AMC) annual plant equipment modernization program, assigns program execution
responsibilities, and specifies uniform procedures to be followed within AMC.

2. Scope . a. This regulation applies to:

(1) Headquarters, AMC; AMC major subordinate commands (including
subordinate installations and activities); and separate installations and activ-
ities reporting directly to Headquarters, AMC.

(2) The replacement of plant equipment in active use only of the
types reportable to the Defense Industrial Plant Equipment Center (DIPEC).

b. This regulation does not apply to:

(1) Plant equipment in use at depots (including depot maintenance
shops), terminals, and ports that is programed and funded from the Operations

AMCR 700-22

and Maintenance, Arm^^ appropriation.

(2) Special purpose equipment peculiar to research and develop-
ment that is acquired under budget program 5670.

3. Definitions » a. Amortization . Recovery over a period of time of
the installed cost of replacing an item of plant equipment by savings resulting
from Procurement of Equipment and Missiles, Army (PEMA)- procured production.

b. Modernization . This broad term includes replacement as defined
below, as well as the acquisition, by purchase or selection from the idle
inventory, of equipment to replace items so worn by use they are inoperable
or are incapable of holding required tolerances and are not economically
repairable. Acquisition by purchase to replace inactive equipment need not be
supported by DD Form 1106 (Machine Tool Replacement Analysis Work Sheet) but
must be fully justified by other means.

c. Replacement . The acquisition, by purchase, of new equipment
to replace existing items with more modern machines as a means of reducing
production costs by increased efficiency. Each such replacement must be
supported by an analysis of costs on DD Form 1106.

General . The objectives of the AMC plant equipment modernization
program are to:

a. Reduce costs.

b. Reduce leadtime in procurement of materiel.

c. Improve the quality of the materiel to be placed in the hands
of the user.

d. Maintain a program of annual replacement of inefficient equip-
ment now used to support current programs.

e. Promote modern manufacturing methods, replace obsolete and
overage equipment, and generally update active equipment.

• Any plant equipment acquired under this regulation will be
capable of having its installed acquisition cost amortized within 5 years at the
annual rate of savings that will result from the PEMA-procured production in
vhich it will be used.

a. Proposed replacements whose installed cost before capital recovery
Cannot reasonably be forecast for 100 percent amortization within 5 years
through active use in PEMA production are to be considered an exception and
will require special justification to the Deputy Chief of Staff for Logistics
(DCSLOG) to show why such exceptions should be approved.

b. As a general guideline for annual budget requests and the AMC
Five Year Production-Base Support Program, 5 percent of the value of the

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AMCR 700-22

inventory of production equipment in current use will be considered as a valid
level for programing annual replacement of the active industrial equipment due
to obsolescence, overage, and general updating. This criterion is for planning
and is not a restriction on individual plant programing. The basic acquisition
cost of inventory used for computing modernization in the annual budget request
and the AMC Five Year Production-Base Support Program will not include inactive
production equipment or research and development equipment. Anticipated re-
ductions in major weapon contracts will be deducted in determining the active
inventory base.

c. Army contractors will be encouraged to propose replacement
of inefficient Army- owned plant equipment currently in use whenever savings
will accrue and Government costs can be reduced. Completed DD Forms 1106
from contractors will be evaluated in terms of weighted factors involving:

(1) Years required for amortization through estimated production
savings as shown on the DD Form 1106.

(2) Cost savings that will be realized in connection with the
current contract production schedule.

(3) Costs that would have to be incurred for examination, de-
ficiency identification, and deficiency correction of the industrial equipment
being considered for replacement when production runs out in order to return
such industrial equipment to Government storage in condition U or E (AR 700-34)..

Note . Complete amortization over the current contract production
schedule should be rare, as the contractor would obviously benefit by acquiring
replacement equipment for his own account. The estimated annual rate of savings
will be given equal weight with the current contract production schedule in
determining plant equipment replacement priority number required by AMCR 715-33.

Respons ibi lit ies . a. The Director of Procurement and Production, AMC,
will: — —

(1) Exercise management control over the AMC plant equipment
modernization program.

(2) Issue guidance for the inclusion of plant equipment moderni-
zation projects in budget and apportionment requests prepared by major subordi-
nate commands, installations and activities.

(3) Issue guidance for the preparation of mid-range plans for
plant equipment modernization by the major subordinate commands, installations,
activities, and the U.S. Army Production Equipment Agency (PEQUA).

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AMCR 700-22

b. The coinmander of each major subordinate command will;

(1) Develop, direct, and administer the command plant equipment
modernization program in implementation of this regulation.

(2) Develop mid-range plant equipment modernization programs for
Government- owned plants and private contractors scheduled to be active in PEMA-
procured production of command mission materiel and forward such mid-range
programs to PEQUA by 15 May each fiscal year.

(3) Prepare annual project requests for replacement of plant
equipment in accordance with the approved mid-range plant equipment moderni-
zation plan for the command as published in the current AMG Five Year Production-
Base Support Program.

(4) Review DD Forms 1106 prepared by subordinate installations
and activities and appropriate procurement districts for plant equipment to
replace equipment in active use and assign priorities in accordance with
paragraph 5.

(5) Direct and control the activities of subordinate installa-
tions and activities reporting directly to him in the execution of the require-
ments of this regulation.

(6) Coordinate with PEQUA in the technical and engineering aspects
of the planning, development, and execution of the plant equipment modernization
program.

(7) When requested by Headquarters, AMC, act as the single AMG
procurement command for quantity procurement of identical or similar items
that are required by more than one command, installation, or activity. He will
receive allotments covering other command, installation, or activity require-
ments and require appropriate equipment to be shipped to those commands,
installations or activities; or, as may be indicated, suballot funds to another
command, installation, or activity for this purpose.

(8) Amend or initiate action to amend contracts that are affected
by cost reductions achieved through the purchase of plant equipment under this
regulation.

c. The commander of each separate installation and activity reportin g
directly to Headquarters, AMG, will, for his installation or activity, carry
out the responsibilities in b above. Procurement districts will forward DD Forms
1106 to appropriate commands for review, approval, and inclusion in command
mid-range plant equipment modernization plans.

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AMCR 700-22

d. The Director of PEQUA is authorized direct communication with
the commanders of major subordinate commands and separate installations and
activities reporting directly to Headquarters, AMG, in the execution of his
responsibilities and will:

(1) Provide technical and engineering support to major subordi-
nate commands and other AMC installations and activities in relation to the
AMC plant equipment modernization program.

(2) Analyze DD Forms 1106 received from AMC major subordinate
commands, installations, and activities and forward recommendations to
Headquarters 5 AMC.

(3) Maintain a file of DD Forms 1106 to accumulate information
on kinds of plant equipment proposed to be procured and recommend a course
of action to Headquarters, AMC, for centralized procurement of plant equip-
ment •

(4) Develop annual mid-range plans for plant equipment moderni-
zation for inclusion in the AMC Five Year Production-Base Support Program;
and forward such plans, including statements of policies and objectives, to
the Commanding General, AMC, ATTN: AMGPP-PI, by the 5th workday in June of
each fiscal year.

(5) Review and analyze performance of the plant equipment
modernization program as of 30 June of each fiscal year and forward such
performance analyses to the Commanding General, AMC, ATTN: AMCPP-PI; and
include an analysis in depth of savings that have been realized.

7. Procedures . a. The Director of Procurement and Production, AMC ,

will:

(1) Review annual plant equipment modernization programs forwarded
for inclusion in budget and apportionment requests for conformance with the
mid-range plan for plant equipment modernization as shown in the AMC Five
Year Production-Base Support Program.

(2) Prepare and forward the AMC annual budget and apportion-
ment requests to DGSLOG, including projects for plant equipment modernization.

(3) Review annual mid-range plans for plant equipment modernization
prepared by PEQUA for conformance with management guidance from the Director
of Procurement and Production, AMC; review such revisions to annual mid-range
plans that PEQUA may prepare or be required to prepare; and approve such annual
mid-range plans, or revisions thereto, for publication in the AMC Five Year

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AMCR 700-22

b. The commatider of each major subordinate command will:

(1) Develop, direct, and administer the command plant equipment
modernization program in implementation of this regulation.

(2) Develop mid-range plant equipment modernization programs for
Government -owned plants and private contractors scheduled to be active in PEMA-
procured production of command mission materiel and forward such mid-range
programs to PEQUA by 15 May each fiscal year.

(3) Prepare annual project requests for replacement of plant
equipment in accordance with the approved mid-range plant equipment moderni-
zation plan for the command as published in the current AMC Five Year Production-
Base Support Program.

(4) Review DD Forms 1106 prepared by subordinate installations
and activities and appropriate procurement districts for plant equipment to
replace equipment in active use and assign priorities in accordance with
paragraph 5.

(5) Direct and control the activities of subordinate installa-
tions and activities reporting directly to him in the execution of the require-
ments of this regulation.

(6) Coordinate with PEQUA in the technical and engineering aspects
of the planning, development, and execution of the plant equipment modernization
program.

(7) When requested by Headquarters, AMC, act as the single AMC
procurement command for quantity procurement of identical or similar items
that are required by more than one command, installation, or activity. He will
receive allotments covering other command, installation, or activity require-
ments and require appropriate equipment to be shipped to those commands,
installations or activities; or, as may be indicated, suballot funds to another
command, installation, or activity for this purpose.

(8) Amend or initiate action to amend contracts that are affected
by cost reductions achieved through the purchase of plant equipment under this
regulation.

c* The commander of each separate installation and activity reporti ng
directly to Headquarters, AMC, will, for his installation or activity, carry
out the responsibilities in b above. Procurement districts will forward DD Forms
1106 to appropriate commands for review, approval, and inclusion in command
mid-range plant equipment modernization plans.

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AMCR 700-22

d. The Director of PEQUA is authorized direct communication with
the commanders of major subordinate commands and separate installations and
activities reporting directly to Headquarters, AMC, in the execution of his
responsibilities and will:

(1) Provide technical and engineering support to major subordi-
nate commands and other AMG installations and activities in relation to the
AMC plant equipment modernization program*

(2) Analyze DD Forms 1106 received from AMC major subordinate
commands, installations, and activities and forward recommendations to
Headquarters, AMC.

(3) Maintain a file of DD Forms 1106 to accumulate information
on kinds of plant equipment proposed to be procured and recommend a course
of action to Headquarters, AMG, for centralized procurement of plant equip-
ment .

(4) Develop annual mid-range plans for plant equipment moderni-
zation for inclusion in the AMC Five Year Production-Base Support Program;
and forward such plans, including statements of policies and objectives, to
the Commanding General, AMC, ATTN.: AMCPP-PI, by the 5th workday in June of
each fiscal year.

(5) Review and analyze performance of the plant equipment
modernization program as of 30 June of each fiscal year and forward such
performance analyses to the Commanding General, AMC, ATTN: AMGPP-PI; and
include an analysis in depth of savings that have been realized.

7. Procedures . a. The Director of Procurement and Production, AMC ,

will:

(1) Review annual plant equipment modernization programs forwarded
for inclusion in budget and apportionment requests for conformance with the
mid-range plan for plant equipment modernization as shown in the AMC Five
Year Production-Base Support Program.

(2) Prepare and forward the AMC annual budget and apportion-
ment requests to DCSLOG , including projects for plant equipment modernization.

(3) Review annual mid-range plans for plant equipment modernization
prepared by PEQUA for conformance with management guidance from the Director
of Procurement and Production, AMC; review such revisions to annual mid-range
plans that PEQUA may prepare or be required to prepare; and approve such annual
mid-range plans, or revisions thereto, for publication in the AMG Five Year

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AMCR 700-22

Production-Base Support Program.

(4) Notify commands, installations, activities, and PEQUA of the
plant equipment modernization projects that have been accepted by DCSLOG for
inclusion in Department of the Army budgets and apportionment requests.

(5) Notify commands, installations, activities, and PEQUA of
plant equipment modernization projects that have been approved by the Assistant
Secretary of the Army for Logistics for inclusion in the current year program.

(6) Obtain release to major subordinate commands, installations,
and activities of projects approved for execution by the Director of Materiel
Readiness, AMC.

(7) Review all individual projects forwarded for current program
year funding after conclusion of the apportionment exercise, taking appropriate
approval or disapproval action in accordance with delegated authority.

(8) Review the annual performance analysis forwarded by PEQUA
and act to correct deficiencies noted.

b. The commander of each major subordinate command will;

(1) Develop command program procedures in accordance with this
regulation, and disseminate them to subordinate installations and activities
and procurement districts for action. These procedures will:

(a) Provide for complete and continuous review by each
subordinate installation and activity of plant equipment in active use and
by procurement districts of contractor-utilized plant equipment, to identify
equipment that should be replaced and plan for its orderly replacement.

(b) Provide for annual replacement of in-use plant equipment
under command control (as reported to the Defense Supply Agency (DSA) /DIPEC) •
Appendix I contains a listing for each major subordinate command, and for all
separate installations and activities reporting directly to Headquarters, AMC,
of the number of items and acquisition cost of plant equipment in active use
reported to DIPEG. The total acquisition cost listed in appendix I will be
used to determine the annual dollar replacement figure (5 percent of the total
acquisition cost) that is the maximum program authorized to be submitted by
AMC in any one year under the plant equipment replacement program. Industrial
plant equipment proposed for replacement will be rated on an AMC-wide basis

in order to arrive at recommended priorities for funding.

(2) Develop command plant equipment modernization programs for
submission to Headquarters, AMC, for budget and apportionment requests in

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AMCR 700-22

accordance with the AMG Five Year Production-Base Support Program.

(3) Review the command mid-range plant equipment modernization
program on a continuing basis and forward revisions thereof to PEQUA as
changes in planning occur.

(4) Obtain information for replacement of specific items of
plant equipment from subordinate installations and activities and procure-
ment districts to use in developing the mid-range plan for plant equipment
modernization to be forwarded to PEQUA.

(a) Identify in annual project requests the Individual
items of plant equipment that are to be replaced during the fiscal year and
items proposed to be procured for the replacement. Project requests will be
prepared and forwarded in accordance with AMCR 715-33.

(b) Receive DD Forms 1106 prepared by subordinate installa-
tions and activities and procurement districts as detailed in appendix II for
each item of plant equipment to replace equipment in active use. One copy

of the DD Form 1106 will be forwarded to PEQUA after it is accepted by the
command. The command may request PEQUA to assist in review of DD Forms 1106.

DD Forms 1106 will be attached to the project request forwarded to Headquarters,
AMG, for approval.

(c) Report to DSA/DIPEC as excess , immediately upon replace-
ment, those plant equipment items that are replaced, except those that were
identified for trade-in and that may be exempt from reporting as excess under
the Armed Services Procurement Regulation or Army regulations.

(5) Before procurement of any plant equipment, forward an original
and two copies of DD Form 1419 (Production Equipment hon-availability Gertificate)
for each item to be procured to DIPEC for screening action. A certificate of
nonavailability from DIPEC is required before procurement action can be
initiated. DD Form 1419, when submitted to DIPEG, will clearly identify in

Item 6, Description, that "This item is planned for procurement under the
AMG Plant Equipment Program, funds are available, and productivity increase
of replacement item should be (insert factor from item 6f, DD Form 1106)."

Supplies of DD Form 1419 will be requisitioned from Letterkenny Army Depot,
Ghambersburg, Pa.

(6) After the first year of use of plant equipment purchased
under this regulation, the net operating savings (identified with the
analysis number of the DD Form 1106 originally approved) will be forwarded to

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AMCR 700-22

PEQUA. When the actual cost reduction is less than 85 percent of the projected
savings a detailed explanation of the reason for the deviation is required.

This reporting has been determined exempt from reports control by the AMC Reports
Control Officer under paragraph 39o, AR 335-15.

c. The CQwitnander of each procurement district, with respect to
contractor-utilized plant equipment , will:

(1) Annually review, plan, and establish plant equipment moderni-
zation program requirements and provide necessary support to each major subor-
dinate command.

(2) Coordinate with PEQUA the technical and engineering aspects
of planning, development, and execution of the plant equipment modernization
program.

d. The commander of each separate installation and activity reporting
directly to Headquarters, AMC, will comply with b above, as appropriate, in
carrying out his responsibilities for development and operation of his plant
equipment modernization program*

e. T he Director of PEQUA will:

(1) Provide technical and engineering support to major subordi-
nate commands and separate installations and activities reporting directly to
Headquarters, AMC, to assist them to plan, develop, and execute their plant
equipment modernization program, including development of criteria for plant
equipment replacement, preparation of DD Forms 1106, and other justification
of project requests; and provide information and technical and engineering
analyses relative to the availability of new products in the plant equipment
manufacturing industry and the sufficiency of design and operating capability
of those products*

(2) Accxmulate information on new products of the plant equipment
manufacturing industry to analyze and evaluate design and operating capability
of these new products in relation to AMC plant equipment requirements* Results
of analyses will be compiled and made available to all AMC major subordinate
commands and other installations and activities.

(3) Accumulate DD Forms 1106 and conduct such studies as may be
required to determine the feasibility of quan
of plant equipment. In circumstances where m«
installation or activity intends to procure i
will recommend procurement of these items by one command to take advantage of
any savings that might accrue through quantity procurement. Headquarters, AMC,
vill designate the command, installation, or activity that will procure the

"'=‘Tns* The other commands involved will suballot to the selected command
■’‘dent funds to cover their requirements.

ity procurement ot various Kinds
re than one command and/or separate

-it- C ‘D’C'r^TT A

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AMCR 700-22

Appendix I

LISTING OF AMC-CONTROLLED PLANT EQUIPMENT
BY REPLACEMENT VALUE

1* Plant equipment in active use
separate installations and activities
as of 30 June 1964.

by AMC major subordinate commands and
reporting directly to Headquarters, AMC

Major

subordinate commands

Number
of items

Acquisition cost

U.S. Army Mobility Command

18,224

$154,961,866

U.S. Army Missile Command

20,599

113,380,465

U.S. Army Weapons Command

16,219

142,360,108

U.S. Army Munitions Command

35,522

264,875,610

U.S. Army Electronics Command

8,368

30,738,709

U.S. Army Test and Evaluation Command

7,092

29,438,485

U.S. Army Supply and Maintenance Command

10,375

42,818,849

Separate installations and activities

393

2,091,415

TOTAL

$780,665,507

2. This listing will be revised as of 30 June each year and forwarded to
the major subordinate commands and separate installations and activities re-
porting directly to Headquarters, AMC.

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AMCR 700-22

Appendix II

INSTRUCTIONS FOR THE PREPARATION OF

MACHINE TOOL REPLACEMENT ANALYSIS WORK SHEET (DD FORM 1106)

Part 1

PREPARATION OF DD FORM 1106

1. General * The preparation of this form applies to any plant
equipment proposed for acquisition to replace equipment in active use.
Supplies of DD Form 1106 will be requisitioned from Letterkenny Army
Depot, Chambersburg, Pa.

2. Preparation . Prepare DD Form 1106 by typewriter. Supple-
mental sheets will^ be used to set forth supporting details and attached
to the form. The form will be prepared as follows:

a. Heading .

(1) ANALYSIS NUMBER . Machine Tool Replacement Analysis
Work Sheets (DD Form 1106) will be numbered so as to consist of two
elements, separated by a dash (-), in accordance with the following:

(a) Location . A six- digit code representing the
location at which the proposed item for replacement will be located
(same as the last six digits of the possessor code recorded on DD Form
1342 (DOD Property Record Card)).

(b) Analysis Nxjmber . This number is assigned the
analysis sheet consecutively for each Government- owned facility, contractor-
operated facility, or contractor plant. A four-digit number beginning with
0001 will be used. A new number, in ascending sequence, will be assigned

to each subsequent replacement proposal. Revisions involving an original
analysis work sheet (DD Form 1106) are to be identified by the suffix
»Rev. 1/^ ’’Rev. 2," etc.

EXAMPLE S : 469234-0001

469234-0001, Rev. 1.

(2) DATE . Record the day, month, and year in which the
analysis is prepared or revised.

b. Numbered items .

(1) Item 1, ACTIVITY . The name of the military or contractor
cility where ^present equipment” is being used.

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AMCR 700-22

(2) Item 2y LOCATION * The street, city, and State where
’’present equipment” is being used.

(3) Item 3, SHOP . The shop number, cost center, or
organizational segment, as applicable, where ’’present equipment” is
being used.

(A) Item 4, BUILDING NO . The building number (if
applicable) where ’’present equipment” is located.

(5) Item 5, PRESENT EQUIPMENT . ( Note . If a group of
plant equipment items are involved, generally describe and refer to
supporting work sheets.)

(a) ’ DESCRIPTION . Copy verbatim the noun description
given in the appropriate Production Equipment Directory (D1 Metalworking
Machinery, D2 Welding, Heat Cutting and Metallizing Equipment, and sub-
sequent directories as issued).

(b) MANUFACTURER . The name of the original manufac-
turer of the ’’present equipment.”

(c) MODEL NO . The original manufacturer’s model
designation if one has been assigned. If equipment is special, designate
’’SPEC.” If single purpose, designate ”SGL.”

(d) PRODUCTION EQUIPMENT CODE . The twelve- digit
numerical code assigned in the appropriate Production Equipment Directory.

(e) DEPARTMENTAL NO . The Department of the Army iden-
tification number consists of the first 4 digits of the Production Equip-
ment Code (PEC) followed by a dash (-), and the 5-digit Log Number
assigned by DIPEC. (Recorded on DD Form 1342.)

(f) YEAR BUILT . The year the present equipment was

originally built.

(g) TOTAL ACQUISITION COST . Indicate to the nearest
dollar the acquisition cost, including permanently assigned accessories
and attachments, and shipping and installation costs. Multiple replace-
ment proposals (systems, etc) will reflect the total acquisition cost

as contained on the supporting work sheets.

quantity . The nimber of ’’present equipment” items
involved in the analysis.

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AMCR 700-22

(6) Item 6, PROPOSED EQUIPMENT .

(a) DESCRIPTION > Enter the complete detailed descrip-
tive data and capacities which adequately describe the proposed equip-
ment. Include any special features, horsepower, essential attachments,
and accessories which have been determined to be the best alternative to
present equipment. Proposed equipment representing the best alternative
to present equipment in the form of the latest and most modern item may

not be included in the Production Equipment Directories. In such instances,
the description must be sufficient to identify the major group, class,
subclass, type, subtype, primary size group, secondary size group, and
specific size. A copy of a brochure or pamphlet describing proposed
will be included when available.

(b) MAN UF ACTURER . The name of the manufacturer of the
^’proposed equipment.’^

no . The model number assigned by manufac-
turer of proposed equipment, if available. If the equipment is special,
designate ^^SPEC.” If single purpose, designate ”SGL.”

(d) PRODUCTION EQUIPMENT CODE . The twelve-digit numer-
ical code assigned in appropriate Production Equipment Directory, if
available. Proposed equipment for which no PEC number has been assigned
may be coded to the sixth digit according to major group class or sub-
class, appearing in Table of Service Lives, Part 2 of this appendix.

QiJ-^TITY . The number of ’’proposed equipment”
items involved in the analysis.

(f) PRODUCTIVITY INCREASE RATIO . The increased pro-
ductive capacity ratio which will reflect the comparison of the rate of
production or improved operating efficiency of the ’’proposed equipment”
to that of the ’’present equipment.” This figure should be developed
through engineering studies and estimated production potential from
the equipment manufacturers.

(7) Item 7, OPERATING COST ANALYSIS FOR EQUIVALENT OUTPUT
(next year) . (The following factors will be considered and answers
^Ppli^d to columns a and b where applicable:)

(a) WORK LOAD (HOURS NEXT YEAR ). The ntrmber of hours,
based on the known and anticipated work load, that the ’’present equip-
ment” will be used during the next twelve months following the date of
the analysis (Column a); and the number of hours the ’’proposed equipment”
will be used during the next twelve months following the date of the
analysis for equivalent production output (Column b) . These hours will
be in direct proportion to the prdductivity increase ratio (6f) of the
’’proposed equipment” to the ’’present equipment,” i.e., if the ’’present

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A>ICR 700-22

equipment” will be used for 1800 hours for certain production output
during, the next twelve months and the productivity increase ratio (6f )
is 3:1, then the machine load for the ’’proposed equipment” will be
1800 T 3 = 600 hours*

(b) DIRECT LABOR * The wages of the operator or
operators (including helper, if applicable) for the number of hours
shown in (?)(a) above.

(c) INDIRECT LABOR * The costs applicable to overhead
expenses, which include but need not be limited to, adininistration, super-
vision, inspection, janitorial services, safety and training, shift pre-
miums, bonuses, etc. This is usually a set ratio or percentage of
direct labor charges.

(d) FRINGE BENEFITS * The costs which include, but
need not be limited tq annual, sick, holiday, and military leave;
allowance for protective clothing, etc. This is usually expressed as
a percentage of direct labor* Approximately 16 percent would be a
figure that wuld represent the minimum applicable to Government-
operated installations*

(e) MAINTENANCE * The estimated costs of ordinary
operational maintenance and repair for the next 12-month period* It
does not include costs for major overhaul or rebuilding. When major
overhaul or rebuilding of present equipment is contemplated, this
will be the subject of a complete analysis comparing the present
equipment as is against rebuilding it, and further comparing the
results of this analysis with an analysis of the present equipment
against procuring new equipment.

The cost of power constamed (if applicable).

This may be obtained by multiplying the factor of cost per kilowatt-
hour by the number of hours in 7a multiplied by the kiloX'fatts of the
applicable equipment* In the case of equipment which is powered by
other than electricity, such as a gas-fired furnace, a comparable com-
putation should be used.

(g) SCRAP /REWORK * The costs of material and labor

(including direct, indirect, and fringe benefits) for parts scrapped
or in need of rework when the cause of the spoilage is due to the in-
efficiency of the equipment. Do not include these costs of spoilage if ♦

due to the fault of the operator.

(h) TOOLING * If there are any
between the present and proposed equipment in the c
jigs and fixtures, cutting tools, attachments, and

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AMGR 700-22

which are not considered a part of the basic equipment , these differences
should be taken into consideration. Do not include attachments, acces-
sories, or fixtures which are considered a permanent part of the equip-
ment and are included in capital costs. Consumable items such as cut-
ting tools, abrasive wheels, etc., which are normally required on both
present and proposed equipment, will not be considered unless the dif-
ference in quantities or value is significant.

(i) SAVINGS/OTHER OPERATIONS, ASSEMBLY . The dollar
savings resulting from elimination or reduction of subsequent operations,
reduction in inspection time, reduced assembly time, etc. For example, if
due to better accuracy of the proposed equipment, less time is spent in
the assembly of parts, these savings should be reflected as a cost against
the present equipment.

(j) OTHER COSTS . Any other costs or savings which
would contribute to the completeness of the analysis. For example, sav-
ings in floor space should be reflected if this is a critical item.

(k) TOTAL OPERATING COSTS . The sum of figures entered

in 7b through 7j .

(l) NET OPERATING COSTS FAVORING PROPOSED EQUIPMENT .

The result of subtracting the total in line 7k, column b, from 7k, coTumn a.

(8) Item 8, CAPITAL COST ANALYSIS OF PROPOSED EQUIPMENT

(NEXT YEAR) .

(a) ACQUISITION COST . The acquisition cost of the pro-
posed equipment including all attachments, accessories, and related items.

(b) INSTALLATION, TRANSPORTATION AND MISCELLANEOUS
COSTS . The cost for transportation, installation, and any miscellaneous
cost of preparing the proposed equipment for operation.

and 8b.

(c) TOTAL INSTALLED GOST. The result of adding 8a

(d) CURRENT DISPOSAL VALUE OF PRESENT EQUIPMENT . The
value of the ’^present equipment” if offered to the used equipment market
now. It is intended that this figure will reflect the greatest amount

♦ of money which can be realized for the disposal of the present equipment.

(e) NET REQUIRED INVESTMENT . This figure is obtained
by subtracting 8d from 8c.

14

AMGR 700-22

(f)« SERVICE LIFE . The service life of the proposed
equipment for purposes of these analyses will be obtained from part 2
of this appendix. There will be no deviation from these service lives.
If the proposed equipment is not covered in part 2 of this appendix,
the service life will be requested .from the Defense Industrial Plant
Equipment Center.

(g). CHART PERCENT . This percentage will be obtained
from part 3 of this appendix by selecting the percent indicated opposite
the service life of 8f above. For example, 18 years service life equals
12.7 percent.

(h). TOTAL CAPITAL COST . This figure is obtained
by multiplying the net required investment (8e) by the chart percent(8g).

(9) Item 9, NEXT YEAR'S SAVINGS FROM REPLACEMENT . This
figure is obtained by subtracting the total capital cost (8h) from the
net operating cost favoring the proposed equipment (71).

15

AMCR 700-22

Part 2

TABLE OF SERVICE LIFE YEARS
and chart PERCENT

PEC Ito. 3^11
BORING MA-CHITffiS

SVC LIFE
YRS

EoritiK, Drilling & Milling Machines, Horlzonteil

3 ^^ 11-11

3 ^ 11-12

3 ^^ 11-13

3411-14

3411-16

3411-19

Table Type

Rotary Table Type, Built in Table
Floor Type
Planer Type

Horizontal Opposed Spindles
Miscellaneous

Eorinp; & Turnlnf^ Machine, Vertical (includlnp;
Vertical Turret Lathes)

3411-21 Standard or 'itirret Type
3411-24 Extension Type
3411-25 Fixed Rail Type
3411-26 Automatic, Single or Multi-Slide
3411-29 Miscellaneous

15

18

Boring Machines, Precision

3411-31 Horizontal Bridge Type, Single Bed \

3411-32 Horizontal Bridge Type, Double End 1

3411-35 Horizontal, Knee Type f

3411-36 Vertical Type (Excludes Unit Type Head, I

, 3419-96) / 11

3411-37 Boring, Drilling & Milling, Vertical I

(Excluding Jig Boring Machines) 1

3411-39 Miscellaneous I

Jig Boring Machines

3411-41 Horizontal )

3411-42 Vertical 1 14

Cylinder Boring, Car Wheel; Oil Groover

3411-51 Horizontal, Cylinder Boring (including )

^ Horiz Cylinder Boring Facing Machines) > ih

3^^11-52 Horizontal, Floor Type, Fixed Head (

CHART

14.7

12.7

16.9

18.9

15.5

16

AMCR 700-22

PEC No. 3 ^^I 1
BORING MACHINES (Coat)

SVC LIFE
YRS

CHART

Cylinder Boring, Car Wheel; Oil Groover (Cont)

3411-54 Vertical, Multiple Spindle, Rail Type,
Cylinder

3411-56 Vertical, Car Wheel Type

3411-57 Angular or V-Type (Double End) Multiple
Spindle , Cylinder

3411-58 Oil Groovers

1

15.5

Horizontal, Center Drive

3411-61 Single End 1
34II-62 Double End, Contoxir *
3411-69 Miscellaneous j

1

16.5

Boring & Drilling Machine

3411-71 Horizontal, Floor Type ]
3411-90 Miscellaneous |
3411-99 Boring Machines (Not Elsewhere Classified) j

- 13

16.5

PEC No. 3412

BROACHING MACHINES

Hydraulic, Horizontal

3412-11 Internal, Single Rani (includes Combination ]
Internal & Surface) |

3412 -14 Surface, Single Ram j

1 “

10.9

Hydraulic, Vertical, Internal

3412-21 Pull Down Type ]

3412-22 ^11 Up Type j

1

13.9

Hydraulic, Vertical, Surface (including Combination
Surface ^ Internal)

3412-31 Single Ram

3412-32 Double Ram |

3412-33 Combination Surface & Internal (includes

Push-Pull) J

> 11

IB.9

AMCR 700-22

PEC No. 3^12

BROACHING MACHINES (Coat)

SVC LIFE
YRS

Circular Cutter, Surface

3412-4-1 Hydraulic

11

Mechanical Drive

3412-51 Horizontal, Surface, Single Ram
3412-53 Vertical, Surface and/or Internal, Single
Ram

3412-54 Vertical, Surface, Twin Ram
3412-55 Horizontal, Surface, Continuous (Excludes
Rotary Type)

3412-56 Vertical, Surface, Continuous (Excludes
Rotary Type )

3412-60 Pneumatic (includes Self-Contained)
3412-91 Convertible, Horizontal, Vertical,
Internal

11

PEC No. 3413
DRILLING MACHINES

Sensitive, Bench ■

3413-11 Box Column
3413-I2 Round Column
3413-13 Indexing, Turret Head
3413-19 Miscellaneous

Sensitive, Floor and Pedestal

3413-21 Box Column
3413-22 Round Column
3413-29 Miscellaneous

12

12

Upright

3413-31 Box Column (Standard)

3413-32 Round Column (Standard) j

3413-33 Heavy Manufacturing /

3413-34 Indexing, Turret Head ) 13

3413-35 Layout (Compound Table, Includes Drilling 1

and Boring) 1

3413-39 Miscellaneous

CHART

_JL.

18.9

1B.9

17.6

17.6

16.5

18

AMCR 700-22

PEC No. 3413
DRILLING MACHINES (Coat)

SVC UFS
YRS

Radial (includes Bed & Track Traverslag l^pes)

3413-41 Plaia
3413-42 Universal
3413-44 Sensitive, Floor Type
3413-45 Horizontal Spindle (Stationary or Ram
Type Head)

3413-46 Vail Type (including Jack IQxlfe)

3413-47 Bench & Floor Type, Folding Am or
Sliding Arm (including Jack Knife)
3413-49 Miscellaneous

Multiple Spindle (Cluster of Spindles Driven From
One Central Pover Unit )

3413-51 Sensitive, Adjustahle Joint
3413-52 Standard, Adjustable Joint
3413-53 Fixed Center

3413-54 Rail Type (including Individual Power
Driven Spindles)

3419-59 Miscellaneous

Automatic

3413-61 Horizontal, Opposed Spindle (Except
Centering Machines 34l9-9l)

3413-69 Miscellaneous

Deep Hole

3413-81 Horizontal
3413-82 Vertical

Drilling Machines, Miscellaneous

3413-91 Vertical, Inverted Spindle
3413-92 Back Spot Pacing
3413-93 Standard Drilling Heads Mounted for
Special Purpose

3413 “9^ Wall Type & Post Type (Not including
Radial)

3413-99 Drilling Machines (Not Elsewhere
Classified)

15

14

14

1

18

CHART

14,7

15.5

15.5

12.7

15.5

19

AMCR 700-22

PEC No. 3^1^

GEAR CUTTING AND FINISHING MACHINES

SVC UFE
YRS

Gear Hobblag Machines

34i 4-11 Horlzoatal, Standard
3414-13 Vertical, Plain
34 i 4-14 Vertical, Universal
3414-15 Vertical, Cone Type
34 i 4-17 Vertical, Rotary
34l4-lfl Worm Gear, Straight

Gear Shapers

34i 4-21 Spur, External & Internal
3414-24 Spur 8e Helical, External & Internal
3414-25 Spur & Helical, External Only
34 i 4-27 Spur & Helical, Continuous Herringbone
3414-29 Miscellaneous

Gear Cutting Machine, Form Milling Type

3414-31 Spur, Single Spindle

3414-32 Spur & Rough Bevel, Single Spindle

3414-33 Spur, Multiple Spindle

34i 4-34 Spur & Rough Bevel, Multiple Spindle

34i 4-35 Rough Bevel, Multiple Spindle

Gear Cutting Machine, Bevel (Not Including Planer
Type)

3414-41 Straight Bevel
3414-43 Spiral Bevel and Hypoid

Gear Cutting Machine, Planer Type

3414-51 Bevel
34 i 4-52 Bevel and Spvir

Gear Cutting Machines, Miscellaneous

3414-61 Hourglass Generators
3414-62 Rack Cutters, Form Milling Type
3414-63 Threading Machine, Generating Type, Worn
& Thread

3414-64 Curvic Coupling Cutting Machine

13

!

13

13

I 1-3

) 13

13

CHART

16.5

16.5

16.5

16.5

16.5

16.5

20

AMGR 700-22

PEC No. 3414

GEAR CUTTIBa AND PIKISHINQ MACHINES (CoQt)

SVC LIFE CHART

ires j,

Gear Tooth Flnlshiag Machines

3414-71 Gear Tooth Gritxdlog I

34i 4-72 Gear Tooth Lappiag and/or Honing I

3414-73 Gear Tooth Shaving /

34i 4-74 Gear Tooth Burnishing (

3414-75 Gear Tooth Chamfering and/or Burring j

34i 4-76 Gear Tooth Pointing and/or Chamfering \

34i 4-78 Combination Gear Tooth Chamfering, j

Rounding & Pointing /

Gear and/or Spline Rolling Machine

34i 4-81 Rack Type >

3414- 82 Roller Type / ^3

PEC No. 3415
ORINblNG MACHINES

External, Cylindrical

3415- 11 Plain, Standard \

3415-12 Plain, Raised \

3415-13 Universal f

3415 -14 Roll, Traveling Table Type (

3415-15 Roll, Traveling Wheel Head Type ) I3

3415-16 Plain, Automatic In -Feed [

3415-17 Centerless \

3415-18 Special )

3415-19 Miscellaneous /

Internal, Cylindrical (Grinding Stroke is Max imum
Length of Hole Ground) "

3415-21 Hand Feed i

3415-22 Mechanical Power Feed 1

3415-23 Hydraulic Power Feed f

3415-24 Automatic Sizing /

3415-25 Combination Inteitial and Pace ) 13

3415-26 Planetary [

3415-27 Centerless i

3415-28 Full Automatic |

3415-29 Miscellaneous /

16.5

16.5

16.5

16.5

21

AMCR 700-22

Sxirface

3415-31

3415-32

3415-33

3415-34

3415-35

3415-36

3415-37

3415-3Q

Siirface

3415-41

3415-42

3415-43

3415-44

3415-45

3415-46

3415-47

3415-59

Disk

3415-51

3415-52

3415-53

3415-54

3415-55

PEC No. 3415
GRUffilKftTffiCHDffiS (Coat)

SVC UPB CHAHT
YR3

Rotary Table Type

Horizontal, Spindle (Single or Duplex .

Rotary Table) \

Rail Type |

Vertical, Single Spindle (Single or I

Duplex Rotary Table) /

Vertical, Multiple Spindle I

Full Automatic (Excludes Center Column (

•Type 3415-37) ) 13

Combination Surface, Internal or External, 1

Vertical Spindle, With or Without Side \

Head I

Vertical, Multiple Spindle, Center Column 1

Type, Automatic I

Vertical, Radial Head (includes Multiple /

Rotary Table) '

Reciprocating or Traveling Column Type

Reciprocating Table, Horizontal Spindle, \

Hand Feed \

Reciprocating Table, Horizontal Spindle, |

Power Peed I

Reciprocating Table, Vertical Spindle /

Reciprocating Table, Rail Type, 1

Horizontal Spindle . \

Reciprocating Table, Rail Type, Vertical / ^3

Spindle I

Reciprocating, Wheel Head Type or 1

Traveling Column (Traveling Wheel Head) 1

Taper Grinding and Polishing (Aircraft )

Skins) Abrasive Belt, Power Feed J

Miscellaneous /

16.5

16.5

Horizontal, One Spindle, Hand Peed
Horizontal, One Spindle, Power Peed
Horizontal, Two or More Spindles Opposed.
Hand Feed

Horizontal, Two or More Spindles Opposed,
Power Peed

Horizontal, Double End, Hand Feed

16.5

22

AMOR 700-22

PEC No. 3415

GRltlDINa machines (Coat)

SVC UPE
YRS

Disk (Cont)

3415-56 Horizontal, Double End, Power Feed v

3415-57 Vertical, Single Spindle J

3415-5B Vertical, Multiple Spindle (includes Two V I3
Spindles Opposed) I

3415-59 Miscellaneous '

Thread, Thread and Form

3415-61 Thread, External )

3415-63 Thread, Internal J I3

3415-64 Thread and Form )

Tool and Cutter Grinders

3415-71 Universal
3415-72 Broach
3415-73 Drill
3415-74 Single Point Tool
3415-75 Shear and Knife
3415-76 Face Mill
3415-77 Saw

3415-78 Special Tool and Cutter
3415-79 Miscellaneous

Bench, Floor and Snag

3415-81 Bench, Double End

3415-82 Bench, Single End

3415-83 Floor, Double End, Dry

3415-84 Floor, Double End, Dry, Combination Drill

3415-85 Floor, Single End, Wet, Tool

3415-86 Floor, Double End, Wet, Tool

3415-87 Floor, Combination Wet and Diy

3415.88 Special

3415-89 Miscellaneous

11

Grinding Machines, Miscellaneous
3415-91 Race Radius

3415-92 Spline (Not Including Gear 8 e Spline)
3415-93 Airfoil Form

CHART

-JL.

16.5

16,5

16.5

1B.9

16,5

23

AMCR 700-22

PEC No. 3^^15

GRINSINQ MACHINES (Ooat)

Grinding Machines, Miscellaaeous (Coat)

3415 _94 Profile, Template Type (Optical

Projection, Pantograph, Dual Copy)
3415-95 Die and Jib

3415-96 Plunge Form (includes Airfoil Rootj
excludes Cylindrical)

3415-98 Crushing and Dressing Machines (For
Shaping Form Grinding Wheels)
3415-99 Grinding Machines (Not Elsewhere
Classified)

PEC No. 3416
LATHES

SVC IJIFE
YRS

CHART

13

16.5

Bench

3416-11

3416-12

3416-13

3416-14

3416-19

Floor

Plain

Screw Cutting

Bench, Automatic

Jewelers (includes Watchmakers)

Miscellaaeous

3416-21 Engine, Light Duty
3416-22 Toolroom, Light Duty
3416-23 Engine, Medium (Standard) Duty
34 i 6-24 Engine or Toolroom, Medium (Standard
Duty), Raised

3416-25 Toolroom, Medium (Standard) Duty
3416-26 Hollow Spindle (Excludes Gap Type)

3416-27 Engine or Tool Room, Automatic Form
Turning, Medium (Standard) Duty
3416-28 Engine or Toolroom, Automatic Form

Turning, (Standard Duty) Raised, Medium
3416-29 Miscellaneous

Heavy Duty

3416-31 Engine

3416-32 Toolroom and Toolmakers
3416-33 Manufacturing and Production, Multitool
(Not Including Automatic)

12

13

17.6

16.5

14.7

24

AMCR 700-22

PEC No. 3^16
LATHES (Cont)

SVC LIFE
YRS

Heavy Duty (Cont)

34 l 6 - 3 it Automatic, Form Turniag (Not Including \

Chucking 3 ^ 16 - 50 ; Between Centers 1

Chucking 34l6-6o) I

34 i 6-35 Raised from Standard Swing J

3416-36 Gap Bed, Permanent Gap or Removable Block ) 15

3416-37 Gap, Sliding Bed Type (including Hollow (

Spindle ) \

3416-38 Hollow Spindle, Not Including Boring 1

3416-39 Miscellaneous /

Turret (Not Including Automatic Chucking)

34 i 6-41 Bench & Floor, Light Duty, with Turret \

Attachment J

34 i 6-42 Ram Type, Plain /

3416-43 Ram Type, Universal \ I5

34 i 6-44 Saddle T^e, Fixed Center (Standard) (

3416-45 Saddle Type, Cross Sliding Turret I

34 i 6-46 Miscellaneous /

Chucking (including Form Turning)

3416-51 Single Spindle, Horizontal, Automatic
3416-52 Single Spindle, Vertical, Automatic
3416-53 Horizontal, Automatic, Multiple Spindle
3416-54 Automatic, Multiple Spindle. Vertical
(includes Indexing Tables)

3416-55 Ri^t Angle Carriage, Automatic
3416-56 Right Angle Carriage, Nonautomatic
34 i 6-59 Miscellaneous

Automatic, Between Centers Chucking (including
Form Turning) ^ ""

3416-61 Horizontal, Single Spindle
3416-62 Vertical, Single Spindle
3416-69 Miscellaneous

Bar Automatic Screw Machines

3416-71 Horizontal, Single Spindle
3416-73 Horizontal, Three or Four Spindles

11

CHART

14.7

14.7

18.9

18.9

15.5

25

AJ-fCR "00-22

PEC No. 3^1-6
LATHES (Cent)

SVC LIFE CHART

Bar Automatic Screw Machines (Cont)

3lvl6-74 Horizoutal, Five Spindles
3416-75 Horizontal, Six Spindles
3416-76 Horizontal, Eight Spindles

Boring and Combination Boring and Turning lathes

3416-81 Single End, Boring Only

3416-82 Double End, Boring Only

3416-83 Combination Boring and Turning, Single

or Double End (Except Hollow Spindles)

3416-84 Double End, Center Drive, Profile Facing
3416-85 Hemispherical or Modified Hemispherical
Contouring

3416-89 Miscellaneous

14

Lathes, Miscellaneous

3416-91

3416-92

3iH6-93

3416-94

3416-95

3416-96

3416-99

Axle (Including Car Wheel, Burnishing and
Journal Truing)

Crankshaft (includes Crankpln) or Camshaft
Universal or Automatic
Shell (Projectile) Bullet, Bullet Jacket
(Includes Combination Bullet Jacket &
Cartridge Case Trimming and/or Head
Finishing)

Cartridge Case Trimming and Head Finishing
Spinning (includes Gap Types)

Relieving

Lathes (Not Elsewhere Classified)

14

PEC Mo. 3^17
MILLING MACHINES

Bench Type

3417-11

3417-12

3417-13

3417-14

3417-15

3417-16

3417-19

Horizontal, Plain, Hand Feed
Horizontal, Plain, Power Peed
Horizontal, Universal, Hand Feed
Horizontal, Universal, Power Peed
Vertical, Hand Feed
Vertical, Power Feed
Miscellaneous

15.5

15.5

\

15.5

17.6

26

AMOR 700-22

PEG No. 3417
MILLING MACHINES (Coat)

SVC LTPE
YRS

Knee Type (Except Beach Type)

3^17-21 Horizontal, Plain
3^17-22 Horizontal, Universal
3l}-17-23 Vertical

3^17-2^ Automatic and Manufacturing
3 ^ 17-26 Combination Horizontal & Vertical
34-17-29 Miscellaneous

Ram Type

3417-31 Swivel Head, Plain Table
3417-32 Swivel Head, Universal Table
3 I 4 .I 7-33 Duplex, Vertical Spindles
3417-34 Traversing Saddle (Excludes Ram Type

Boring, Drilling & Milling Machines)
3417-39 Miscellaneous

14

14

Bed Type

3417-41

3417-42

3417-43

3417-44

3417-45

3iH7_i4.6

3417-47

3417-49

Plain, Standard, Horizontal Spindle
Plain, Rise & Fall, Horizontal Spindle
(including Tracer Control)

Duplex, Standard, Horizontal Spindles
Duplex, Rise & Fall, Horizontal Spindles
(including Tracer Control)

Vertical Spindle, Standard
Bridge Type, Fixed Height Rail
Adjustable Rail Type (Not Including Planer
Type)

Miscellaneous

13

Planer Type

3417-51

3417-52

3417-53

3417-54

3417-59

Double Housing

Openside (includes Keyway Milling
Machines)

Combination Milling & Planing, Double
Housing

Combination Milling & Planing, Openside
Miscellaneous

CHART

15.5

15.5

16.5

13.3

27

AMCR 700-22

PEC No. 3^17
MILLING MACHINES (Coat)

SVC LIFE CHANT
YRS i

Profiling & Duplicating

3^17-61 Horizontal Spiadle(s), Traveling Table .

Type \

3^17-62 Horizontal Spiadle(s), Traveling Housing 1
Type /

3^17-63 Vertical Spindle(s), Bed Type (

3^17-64 Vertical Spindle, Knee Type / ^3

3417-65 Vertical Spindle, Rotary Type \

3417-66 Air Frame Skin j

3417-68 Air Frame, Spar /

3417-69 Miscellaneous '

16,5

Die Sinking

3417-71 Plain
3417-72 Universal
3417-79 Miscellaneous

16.5

Thread.

3417-81 External Only

3417-82 Universal (Not Including Automatic)

3417-83 Universal, Automatic

3417-84 Chucking, Automatic

3417 -86 Planetary

3417-89 Miscellaneous

Milling Machines. Miscellaneous

3417-91 Spline

3417-92 Routers

3417-93 Turbine Blade, Airfoil

3417-94 Engraving Machines

3417-95 Drum Type

3417-96 Cam

3417-97 Traversing Column. Horizontal Spindle
3417-99 Milling Machines (Not Elsewhere
Classified)

15

13

14

13

15
15

14
14

13.3

16.5

15.5

16.5
14.7

14.7

15.5
15.5

28

AMCR 700-22

PEC Ho. 3418
PLANERS

SVC LIFE
YRS

Double Housing

3418-11 Mechaaical, Standard 1

34-18-12 Mechanical, Widened

3418-13 Hydraulic, Standard

34-18-16 Die Block >

34-18-17 Frog and Switch 1

3418 -lS Double Cut I

Openslde

34-18-21 Mechanical, Standard ‘ v

34-18-22 Hydraulic, Standard #

34-18-24- Convertible > I 8

34-18-25 Shaper-Planer 1

34 - 18-26 Double Cut '

Plate

34 - 18-31 Edge Only

3418-32 Edging and Scarfing

3418-39 Miscellaneous

34-18-40 Breast

3418-50 Pit

3418-60 Post

3418-70 Rotary

3418-99 Planers (Not Elsewhere Classified)

PEC No, 3419

MISCELLANEOUS MACHINE T00L3

ShApers & Blotters, Not Including Gear Shapers

3419-11

Horizontal, Mechanical, Plain

15

3419-12

Horizontal, Mechanical, Universal

15

3419-13

Horizontal, Hydraulic

15

3419-14

Horizontal, Draw Cut

15

3419-15

Horizontal, Draw Cut, Combination Boring
and Drilling

15

3419-17

Vertical, Mechanical

18

3419-18

Vertical, Hydraulic

18

3419-19

Miscellaneous

16

CHART

12.7

12.7

12.7

14.7

14.7

14.7

14.7

14.7

12.7
12.7

I4

29

AMCR 700-22

PEC No. 3^19

MISCELLAMEOUS MACHINE TOOLS (Coat)

SVC LIFE CHART
YRS

Honing and Lapping Machiaes (Not lacludlng Gear
Honing and Lapping)

3^19-21 Honing, Internal, Horizontal
3^19-22 Honing, Internal, Vertical
.3^19-23 Honing Machine, External (Horizontal or
Vertical)

3419-24 Combination Boring & Honing
3419-25 Lapping, Flat Surface Only
3419-26 Lapping, Cylindrical Only
3419-27 Lapping Combination Flat Surface St
Cylindrical •

3419-28 Combination Honing & Lapping Machine
(including Superfinishing)

3419-29 Miscellaneous

Polishing -Buffing-Grinding Machiaes

3419-31

3419-32

3419-33

3419-34

3419-35

3419-36

3419-37

3419-38

3419-39

Polishing and Buffing Machine^ Bench Type
Polishing and Buffing Machine; Floor Type
Speed Lathes

Abrasive Belt and/or Disk and/or Drum
(includes Polishing-Buffing-Grinding)
Sving Frame (includes Polishing-Buffing-
Grinding) •

Plate and/or Sheet Metal (includes
Polishing-Buffing -Grinding)

Polishing Machine; Tube
Unit Head(s) (includes Polishing -Buffing-
Grinding)

Miscellaneous

11

Cut-Off Machines (includes Abrasive Type)

3419-11 Sawing Machine; Hack
3419-42 Cut-Off Machine; Circular Saw
3419 “43 Cut-Off Machine; Abrasive Disk
3419^44 Cut-Off Machine; Band Saw, Vertical
3419-45 Cut-Off Machine; Band SaW; Horizontal
3419-46 Cut-Off Machine; Friction Saw
3419 “47 Cut-Off Machine; Lathe Type
3419-48 Cut-Off Machine; Pipe and/or Tube
3419 “49 Misce llaneous

17*6

14.7

18.9

14.7

30

AMCR 700-22

PEC No. 3^19

MISCELLANEOUS MACHINE TOOLS (Coat)

SVC LIFE CHART
YRS i

Sawing aad/or Fillag Machines (Excludes Cut-Off
Saws 3^3-9 -^0? Includes Saw Setting Machines

3419-51

3419-52

3^19-53

3^19-5^
3^+19 -55

3^19-56

3^^19-57

3^19 -58

3^19-59

Contour Band Sawing
Contour Band Piling
Combination Contour, Band Sawing and
Filing Machines
Ram Type Filing Machines
Combination Ram Type Saw & Filing
Machine

Circular Saw Blade Filing and/or Setting
Machine

Band Saw Blade Filing aad/or Setting
Machine

Combination Hack, Band & Circular Saw
Blade Filing Machines
Miscellaneous

Tapping Machines

3419-61

3419-62

3^+19-63

3419-64

3419-65

3419-66

3419-67

3419-68

3^19-69

Vertical, Standard

Vertical, Multiple Spindle, Fixed Centers
Vertical, Multiple Spindle, Adjustable
Joint

Horizontal
Radial Arm
Nut

Pipe Pitting (includes Coupling & Bushing
Tapping & Combination Tapping &
Threading)

Shell

Miscellaneous

13

Threading Machines (Not Including Thread Grinding
or Milling)

3419-71 Bolt, Rotary Die (includes Lead Screwtype)

3419-72 Combination Pipe & Bolt

3419-73 Pipe (includes Threading & Cut Off)

3419-74 Pipe & Nipple

3419-75 Single Point (Lathe Type)

3419-79 Miscellaneous

17.6

16.5

16.5

31

AMCR 700-22

PEC NO. 3^19

MISCELLANEOUS MACHINE TOOLS (Cont)

SVC LIFE CHART

wis _jL_

Rifle Vorklag Machines (Not Including Deep Hole
Drllllag)

3419-81 Rifle Reamiag

3419-82 Rifle, Horizontal, One Spindle

3419-88 Rifle, Chamfering

Miscellaneous (including Way Type for Special
Application and Combination Machines)'

3419-91 Centering Machines
3419-92 Keyseating Machines

3419-93 Pointing, Chamfering, Shaving, Facing,
Grooving, Reaming, Burring, Counter
Sinking, Forming & Drilling Machines
(Not Including Gear Machinery)

3419-95 Reaming Machines (Not Including Rifle
Reaming)

3419-96 Way Type Machines (For Special Application
Boring, Broaching, Drilling, Grinding,
Turning, Milling, Tapping, Reaming,
Counterboring, etc.)

3419-97 Screw & Nut Slotting Machines

3419-98 Electro Erosion Machine

3419-99 Machine Tools (Not Elsewhere Classified)

PEC No. 3441

bending' "An!)' FORMING MACHINES

14

15

18

12

13

15

13

15

12

15.5

14.7

12.7
17.6

16.5

14.7

16.5

14.7

17.6

Bending Rolls, Sheet and Plate, Power Driven

3441-11 Slip, Pyramid and Initial Type Roll
3441-12 Pinch Type Roll, Fixed Housing
344I-I3 Strongback Rolls
3441-14 Wrapping Rolls
3441-15 Straightening or Leveling Rolls
3441-17 Corrugating Roll
3441-18 Vertical Plate Rolls
344I-I9 Miscellaneous

j^nding Rolls, Sheet and Plate, Hand Operated
3441-21 Slip, Pyramid and Initial Type Roll

17 13.3

17 13.3

32

AMCR 700-22

PEC No. 3441

BENDING AND FORMING MACHINES (Cont)

SVC LIFE CHAJRT

3441-3^ Horizoatai^ Angies^ Bars aad Shapes ^

3441-32 Horizontal^ Bars and Shapes (Not Including \

Angles) I

3441-33 Horizontal^ Bars and Pipe Only /

3441-34 Vertical^ Angles^ Bars and Shapes f

3441-35 Vertical. Bars 8c Shapes (Not Including f l4 15*5

Angles)

344 I -36 Vertical j Bars and Pipe Only
3441-37 Straightening Rolls
344 I -38 Angle Beveling Rolls
3441-39 Miscellaneous

Bending Brakes and Folders, Power Driven

3441-4I Press Brakes
3441-42 Apron Brakes
3441-43 Box and Pan Brakes
3441-44 Bar, Pipe and Sheet Folders
3441-46 Tangent Bending 8c Folding Machines
3441-49 Miscellaneous

Bending Brakes and Folders, Hand or Foot Operated

3441-51 Press Brake
3441-52 Apron Brakes
3441-53 Box and Pan Brakes
3441-54 Bar, Pipe and Sheet Folders
3441-55 Combination Folders & Brakes
3441-59 Miscellaneous

3441-61 Bending Only
3441-62 Flanging Only
3441-63 Setting Dow
3441-64 Seam Closing

3441*65 Single Purpose or Combination (Burring,
Edging, Turning 8c Wiring)

3441-66 Combination Crimping & Beading
344 I -67 Combination Beading & Flanging
3441-68 Combination of Five or More Operations
344 I -69 Miscellaneous

33

AMCR 700-22

P£g No.

hydraulic and pneumatic presses (Cont)

SVC LIFE CHAP
YRS i

Hydraulic, Vertical, Triple Actioa

3142-31 Straight Sided, Houslag Type (Fomlag, \

Flanging, Straightening & Forging) I yj

3442-32 Open Rod, Four Column (Forming, Flanging, j

Straightening & Forging) )

Hydraulic, Horizontal, Single Actioa

3442-41 Tie Bar Type (Forcing, Assembling, \

Bending & Straightening) 1

3442-42 Open Rod Type (Drawing & Extruding) /

3442-43 "C" Frame ( Bulldozers )(Strai^teaing, f

Bending, Forcing & Forging) ) 17

3442-44 Horizontal, Rotating, Indexing Table 1

3442-45 Horizontal, Two Cylinder Opposed (Drawing, \

Tapering & Cupping) I

3442-49 Miscellaneous /

Hydraulic, Combination Horizontal & Vertical

3442-51 Housing Type (Forming, Bending 8t Forging) \

3442-52 Open Rod Tjq)e I

3442-53 "C" Frame Type (Joggling, Flanging, Bend- / 17

Ing and Straightening) 1

3442-59 Miscellaneous ^

Pneumatic Presses, Not Including Hydro-Pneumatic

3442-63 "C" Frame Type i

3442-64 Quenching Type ) ‘

llzed Hydraulic & Pneumatic

ress. Hydraulic

rming Machines, Stretching,

ble Die (Fluid Die)
umatlc Presses (Not
ssified)

13.

13-

13.

13.

13.

36

AMCR 700-22

PEC No.

PRESSES, MECHANICAL POWER

SVC LIFE
YRS

Incllaable, Single Actlog (Punching, Blankiag ,
Forming and Light Embossia^

3443-11 Single Crank
3443-12 Double Crank

Vertica l, Straight Side d 8 e Arch Frame

Action (anbosslng,
& Trimming)

braving, Forming^

. Single
Stamping

3 ^^ 3“21 One Point, Single Crank, Single Eccentric
or Crankless

3443*22 Two Point , Double Crank, Double Eccentric
or Crankless (Not Including Bulldozers

3443-70-00)

3443-23 Four Point, Crank, Eccentric & Crankless
3443-24 One Point, Toggle or Knuckle Joint
3443-27 Friction Drive, Screw Feed Press

12

Vei’tlcal Gap or "C" Frame, Single Action (Punching,
Stamping. Forming, Blanking & Horning)

3443-31 Single Crank, End Wheel. Not Including

Horn Presses ( 3443 - 35 ) or Sprue Cutters

(3445-81-00)

3443-32 Single Crank, Side Wheel, Not Including
Horn Presses ( 3443 - 35 ) or Sprue Cutters

(3445-91-00)

3443-33 Double Crank, Not Including Bulldozers

(3443-70-00)

3443-35 Horn Presses, Not Including Adjustable
Bed and Horn Presses ( 3443 - 40 - 00 )
3443-37 Friction Drive, Screw Feed Press

16

Vertical, Adjustable Bed & Horning, Single Action
(Punching j Horning & Riveting) Not Including Horn

Presses ( 3443-35 -OOT

3443-41 Single Crank, End Wheel
3443-42 Single Crank, Side Wheel

CHART

_JL_

16.5

17.6

14

14

37

AMCR 700-22

PEC No. 34^3

PRESSES, MECHANICAL POWER (Coat)

SVC LIFE
YRS

Double & Triple Action (Draving, Forming &»

Stamping)

3443-51 Inclinable

3443.52 Vertical, Straight Sided, Single Crank Cam

& One Point Crankless

3443.53 Vertical, Strai^t Sided, Single Crank

Toggle

Vertical. Adjustable Bed & Horning, Single Action
(Punching. Horning, and Riveting) Not Including
Horn Presses ( 34-43 - 35 -0Q) ( Conti

3443.54 Vertical, Straight Sided, Double Crank Cam

8c Two Point Crankless

3443.55 Vertical, Straight Sided, Double Crank,

Toggle

3443.56 Vertical, Straight Sided, Four Point

3443.57 Vertical, Gap or "C* Frame, Single or

Double Crank Cam

Horizontal (Excluding Bulldozer Type)

3443.61 Straight Sided, Single or Double Crank,
Toggle or Eccentric

3443-62 Gap or "C" Frame, Single Crank
3443-69 Miscellaneous

Bulldozers

15

15

Ifl

34^3-71 Horizontal

3443-72 Vertical

3443-91 Rotary Die Type (Light Punching, Stamping
and Embossing)

3443-92 Multiple Plunger (including Eyeletting
Machines )

3443-93 Pull Down Punching 8c Stamping (Dieing)

3443-94 Multiple Transfer, Automatic

3443-99 Mechanical Presses, Not Including Manually
Operated Presses (3444-00-00) (Not Else-
where Classified)

18

CHAET

14.7

14.7

12.7

12.7

38

IMCR 700-22

PEC No. 3^*^^

MANUAL PRESSES (ARBOR STRAIGHTENING,
FORCING AND ASSEMBLY)

SVC LIFE
YRS

Rack 8c PlalOQ Drive

3^44-11 Vertical, Straight Sided & Arch Frame
(lacludiag Straight Sided with Side
Press)

Vertical, Gap or "C" Frame, Bench Type
Vertical, Gap or “C" Frame, Floor Type

3444-12
3hh4-13

Hydraulic

3444-21 Vertical, Straight Sided, Including
Straight Sided with Side Press
Vertical, Gap or ''C' Frame, Arbor
Open Rod, Two Column, Moving Up
Miscellaneous

3444-22

3444-29

Screw Type, Floor and Bench

3444-31 Vertical, Straight Sided and Arch Frame,
Including Straight Sided with Side
Press

3444-32 Vertical, Gap or "C" Frame
3444-39 Miscellaneous

18

18

18

Foot or Kick Presses

3444-41 Bench Type
3444-42 Floor Type

3444- 99 Manual Presses (Not Elsewhere Classified)

PEC No. 3445

PUNCHING AND SHEARING MACHINE
Punching Machines, Power Driven

3445 - 11 Single End, Vertical (including Combination

Punch & Shear)

3445-12 Double End, Vertical (including Combination
Punch Sc Shear)

3445-13 Horizontal

3445-14 Multiple Straight Line, Housing Type

3445-15 Turret Type

3445-16 Beam Punch, Single End

18

18

CHART

12.7

32.7

12.7

12.7

12.7

39

AMCR 700-22

PEC No. 3443 ,

pUTf HFTW fl AND SHEArBIG MACHINE (Cottt)

SVC LIFE
YRS

punching Machine B, Haad Operated

3 Mt- 5-21 Single End (including Comhlnatlon Punch
& Shear)

3445-22 Multiple Straight Line, Housing Type
3445-23 Turret Type

Plate Shears. Power Driven

3445-31 Single End, Vertical

3445-32 Squaring and Gate Type

3445-33 Slitting (Not Including Rotary Type

3445.70-00)

3445-35 Throatless Type, Straight Blade
3445.39 Miscellaneous

Plate Shears, Hand or Foot Operated

3445.41 Squaring

3445-42 Slitting (Not Including Rotary Type

3445-70-00)

3445.44 Throatless Type, Straight Blade

18

18

18

Bar And Angle Shears. Power Driven

3445-51 Bar, Single End \

3445-53 Angle, Single I

3445.54 Angle, Double {

3445-55 Bar & Billet (Guillotine or Housing Type) > 18

3445-56 Alligator V

3445-57 Universal (Bar, Angle & Slitting) I

3445-58 Combination Angle & Bar '

Bar and Angle Shears, Hand Operated

3445-61 Bar )

3445-62 Angle >18

3445-64 Combination Angle and Bar )

Rotary Shears

3 !t 45-71 Circle, Power Driven 1 ifl

3445-72 Circle, Hand Operated J

CHART

12.7

12.7

12.7

12.7

12.7

12.7

40

AMC31 700-22

PEC No. 3445

PUNCHING AND SHEARING MACHINES (Cont)

SVC LIFE
YRS

Rotary Shears (Coat)

314.45 ”73 Slitting^ Slagle Disk, Power Drlvea \

3445-74 Slittiag, Slagle Disk, Haad Operated I

3445-75 Sllttlag, Gaag Disk (Not lacludlng [

Rolllog Mill Type) ) 18

3445-76 Circle Shear & Flaage (

3445-77 Throatless, Disk Type, Power Drlvea j

3445-78 Throat less. Disk Type, Haad Operated /

Comblaatloa Machlaes with Built -la Devices

3445-81

3445-82

3445-83

3445-84

3445-86

3445-91

3445-92

3445-99

Puuch, Shear aad Coper (Ualversal Iroa
Worker)

Puach & Bender, Double End, Horizontal
Punch with Bullt-Ia Bar Shear, Power
Driven

Punch with Built-In Bar Shear, Hand
Operated

Punch with Bullt-Ia Slitting Shear
Hand Operated
Sprue Cutters
Nibbling Machines

Punching & Shearing Machines (Not Elsewhere
Classified)

18

21

18

21

PEC No. 3446

FORGING MACHINERY AND HAMMERS
(NOT INCLUDING FORGING PRESSES)

Hammers, Steam or Air

3446-11 Single Frame, Guided Ram

3446-12 Double Frame, Guided Ram

3446-15 Steam or Air Drop

3446-16 Pneumatic, Self Contained

3446-17 Impact Stamping (Sheet Plate Forming)

3446-19 Miscellaneous

Hammers, Mechanical

3446-21 Board Drop
3446-22 Helve

iB

CHART

-JL.

12.7

12.7

11.3

12.7

11.3

12.7

15.5

41

AMCR 700-22

PEC Ho.

VORGING MACHINERY "Ain) HAMMERS
(NOT INCLUDING FORGING PRESSES) (CoQt)

SVC LIFE
YBS

Hammers $

31A6-23

3446-24

3446-25

3446-27

3446-29

Mechaaical (Coat)

Uprigjit Helve

Upright Strap .

Crank (Includes Bumping & Planishing)

Rope Drop
Miscellaneous

!

Forging Machines

■3446 -R1 Heading 8e Upsetting > Hot , ,1.

3446-32 Heading or Trimming, Cold (Including Wire
Nail Machines)

3446-33 Nut

3446-34 Forging Rolls , , „ o

3446-35 Swaging, Rotary Type (Includes Cage &
Oscillating Type)

3446-39 Miscellaneous

Bending & Forming, Hot

14

14

18

15

3446-41 Single Slide

3446-91 Hammers, Forging, Double Frame, Counter
Blows (steam or Air)

PEC No. 3447

WIRE & METAL RIBBON FORMING MACHINES
(NOT INCLUDING ROLL F0RMING)(C0DE 3441-96-00)

Press Type

3447-11 Single Slide \

3447-12 Multi -Slide j

3447-14 Staple Forming Machines (

3447-15 Combination Wire Chain Forming & Hooking f

Machines j

3447-16 Wire Chain Twisting Machines I

Coiling

3447-21 Spring, Universal |

3447-22 Helical Spring '

CHART
— ^

15.5

15.5

12.7

14.7

14

14

42

AMCR 700-22

PEC No. 341<-7

WIRE & METAL RIBBON FORMING MACHINES
(NOT INCLUDING ROLL F0RMING)(C0DE 344l-96-00)(Coat)

SVC LIFE
YRS

CHART

Colling (Cont)

3447..23 Torsion Spring \

3447-24 Oval, Rectangular or Square Spring

3447-25 Combination Spring Colling & Knotting i

(Looping) Machines /

3447-26 Flexible Casing & Flexible Tube Colling \

(Not Including Cable Armor Colling) (

3447-27 Cable Armor \

3447-28 Spring, Rectangular or Square Stock

3447-29 Miscellaneous /

16

14

Wire Spring Hooking and Knotting

3447-31 Looping i

3447-32 Combination Hooking & Cut-Off !

1

14

Straightening & Cut-Off (Not Including Machine
Attachments)

3447-41 Cut-Off (Not Including Combination Hooking 1

& Cut-Off) 1

3447-42 Straightening Only

3447-43 Combination Straightening & Cut-Off 1

3447-44 Combination Straightening & Bundling *

14

Wire Weaving

3447-51 Cloth

16

14

Wire & Metal Ribbon Forming Machines, Miscellaneous

3447-91 Wire Spring Setting

3447-92 Combination Wire Bail Forming & Hooking
3447-93 Wire Ring Forming

j 16

l4

PEC No. 3446

RIVETING MACHINES AND/OR DIMPLING MACHEiES

Squeeze Type (Not Including Magazine (Automatic)

Rivet Feed)

3448-11 Pneumatic

3448-12 Hydro -Pneumatic

1 ^

17.6

43

AMCR 700-22

PEC Ho.

miscellaneous secondary METALFOFMING
85 CUTTING MACHINES (Cont)

SVC LIFE CEART
YRS i

Roll Formlag Machines (Rotary Extr usion)

34 l^ 9-71 Horizontal

3)4.49-72 Vertical

3449-92 Metal Lathe Machines

14*7

(Note. These figures are not to be construed as actual life expectancy of
the equipment, which may vary widely in some Instances from those shown.
They are arbitrary figures established for use within DOD to achieve
standardization in computation of replacement analyses.)

46

AMCR 700-22

PART 3

*CHART PERCENTAGE TABLE

SERVICE LIFE
(Years)

CHART

PERCENT

SERVICE LIFE
(Years)

CHART

PERCENT

5

35.6

21

11.3

6

30.9

22

10.9

7

27.3

23

10.5

8

24.5

24

10.2

9

22.3

25

9.9

10

20.4

26

9.6

11

18.9

27

9.3

12

17.6

28

9.1

X 3

16.5

29

8.9

14

15.5

30

8.7

15

14.7

31

8.4

l6

14 .

32

8.2

17

13.3

33

8.1

18

12.7

34

7.9

19

12.2

35

7.8

20

11.7

*This chart percentage represents percentage (of dollars) of the net
investment of an Item of equipment based on its expected service life in years.

47